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MATERIAL ESTIMATOR FOR EPOXY TOOLING RESINS

           SQUARE INCHES TO BE COVERED

 

 

 

 

 

 

 

 

MATERIAL

THICKNESS

50

100

500

1,000

5,000

10,000

Surface

0.025"

 

 

 

 

 

 

Coat

PER COAT

0.5 oz.

2.75oz.

13.75oz.

1 lb. 12 oz.

8 lb.9 oz.

17 lb. 8 oz.

 

 

 

 

 

 

 

 

Laminating*

1/16"/3 Ply

2.75 oz.

5.5 oz.

1 lb. 12 oz.

3 lb. 8 oz.

17 lb. 4 oz.

34 lb. 8 oz.

 

1/8"/6 Ply

5.5 oz.

11.0 oz.

3 lb. 8 oz.

7.0 lbs.

34 lb. 8 oz.

69.0 lbs.

 

1/4"/12 Ply

1 1.0 oz.

1 lb. 6 oz.

7.0 lbs.

14.0 lbs.

69.0 lbs.

138.0 lbs.

 

3/8"/16 Ply

I lb. 1 oz.

2 lb. 2 oz.

10 lb. 6 oz.

20 lb. 12 oz.

103.0 lbs.

207.0 lbs.

 

1/2"/24 Ply

1 lb. 6 oz.

2 lb. 13 oz.

13 lb. 13 oz.

27 lb. 10 oz.

138.0 lbs.

276.0 lbs.

 

 

 

 

 

 

 

 

ELB-338

.060

2.0 oz.

4.0 oz.

1 lb. 5 oz.

2 lb. 10 oz.

13 lb. 15 oz.

25 lb. 13 oz.

Epoxy Bond

.080

2.75 oz.

5.5 oz.

1 lb. 12 oz.

3 lb. 7 oz.

17 lb. 4 oz.

34 lb. 7 oz.

Coat

 

 

 

 

 

 

 

EL-323-TC

3/8"

6.6 oz.

13.2 oz.

4 lb. 2 oz.

8 lb. 4 oz.

41 lb. 4 oz.

82 lb. 8 oz.

Room-Temp

1/2"

8.8 oz.

17.6 oz.

5 lb. 8 oz.

11.0 lbs.

55.0 lbs.

110 lbs.

Tooling

3/4"

13.2 oz.

1 lb. 11 oz.

8 lb. 4 oz.

16 lb. 8 oz.

82 lb. 8 oz.

165 lbs.

Compound

1.0"

1 lb. 2 oz.

2 lb. 3 oz.

11 lbs.

22 lbs.

1 10 lbs.

220 lbs.

 

 

 

 

 

 

 

 

EL-324-SC

3/8"

5.5 oz.

11 oz.

3 lb. 6 oz.

6 lb. 12 oz.

33 lb. 12 oz.

67 lb. 8 oz.

Styling

1/2"

7.2 oz.

14.4 oz.

4 lb. 8 oz.

9 lbs.

45.0 lbs.

90 lb.

Compound

3/4"

10.8 oz.

I lb. 6 oz.

6 lb. 12 oz.

13 lb. 8 oz.

67 lb. 8 oz.

135 lbs.

 

1.0"

14.4 oz.

1 lb. 13 oz.

9 lbs.

18 lbs.

90 lbs.

180 lbs.

 

 

 

 

 

 

 

 

EL-324-1

3/8"

4 oz.

8 oz.

2 lb. 4 oz.

4 lb. 14 oz.

24 lb. 6 oz.

48 lb. 12 oz.

Low Density

1/2"

5.2 oz.

10.5 oz.

3 lb. 4 oz.

6 lb. 8 oz.

32 lb. 8 oz.

65 lbs.

Styling

3/4"

7.8 oz.

15.6 oz.

4 lb. 14 oz.

9 lb. 12 oz.

48 lb. 12 oz.

47 lb. 8 oz.

Compound

1.0"

10.5 oz.

1 lb. 3 oz.

6 lb. 8 oz.

13 lbs.

65 lbs.

130 lbs.

 

 

 

 

 

 

 

 

EL-325-HTTC

3/8"

7.0 oz.

14.0 oz.

4 lb. 5 oz.

8 lb. 10 oz.

43 lb. 2 oz.

86 lb. 4 oz.

High-Temp

1/2"

9.2 oz.

1 lb. 3 oz.

5 lb. 12 oz.

I 1 lb. 8 oz.

57 lb. 8 oz.

115.0 lbs.

Tooling

3/4"

13.8 oz.

I lb. 12 oz.

8 lb. 10 oz.

17 lb. 4 oz.

86 lb. 4 oz.

172 lb. 8 OZ.

Compound

1.0"

14.4 oz.

2 lbs. 6 oz.

11 lb. 8 oz.

23 lbs.

115 lbs.

230 lbs.

 

 

 

 

 

 

 

 

*Standard 10 oz. fiberglass cloth

 

 

 

 

 

 

 

 

Hardness Conversion Table

HARDNESS

SHORE

ROCKWELL

A

D

M

50

10

 

70

15

 

90

32

 

100

45

 

 

74

0

 

78

32

 

82

63

 

86

95

 

90

125

 


Viscosity Guidelines

The following chart presents the consistency for a variety
of commonly used household materials at room temperature.

Viscosity In Centipoise Similar In Consistency of:
1 = Water
500 = #10 Motor Oil
2,500 = Pancake Syrup
10,000 = Honey
25,000 = Chocolate Syrup
50,000 = Catsup
250,000 = Peanut Butter
>1,000,000 = Paste - Caulking Consistency

 


Geometric Figures

CIRCLE, area of= D2X 0.7854 = pr2
CIRCLE, circumference of =pD or 2pr
SPHERE,area of =pD2 or 4pr2
TRIANGLE, area of =1/2 altitude x base
CONE, volume of= area of base x 1/3 altitude
TRAPEZOID, area of =1/2 (sum of parallel sides) x altitude
PYRAMID, volume of = area of base x 1/3 altitude
r=radius D=diameter

 


COMMON MEASUREMENT UNITS
Approximate conversions from customary to metric and vice versa

When you know:         You can find:                      If you multiply by:

LENGTH

 

 

inches

millimeters

25

feet

centimeters

30

yards

meters

0.9

miles

kilometers

1.6

millimeters

inches

0.04

centimeters

inches

0.4

meters

yards

1.1

kilometers

miles

0.6

AREA

 

 

square inches

square centimeters

6.5

square feet

square meters

0.09

square yards

square meters

0.8

square miles

square kilometers

2.6

acres

hectares

0.4

square centimeters

square inches

0.16

square meters

square yards

1.2

square kilometers

square miles

0.4

LIQUID VOLUME

 

 

ounces

milliliters

30

pints

liters

0.47

quarts

liters

0.95

gallons

liters

3.8

milliliters

ounces

0.034

liters

pints

2.1

liters

quarts

1.06

liters

gallons

0.26

MASS

 

 

ounces

grams

28

pounds

kilograms

0.45

short tons

metric tons

0.13

grams

ounces

0.035

kilograms

pounds

2.2

metric tons

short tons

1.1